Automotive
Zero-escape end-of-line inspection
Unified machine vision + genealogy to eliminate shipment escapes and compress root-cause cycles.
VisionTraceabilityAnalytics
Shipment escapes0 in 6 months
Audit prep1 day → 2 hours
Rework-34%
Case Studies
Proof that FlexIPS delivers on the factory floor.
Anonymized examples showing measurable quality wins, faster investigations, and audit-ready evidence—across industries and line realities.
Verified quality improvements
Audit-ready traceability
Faster root-cause analysis
What you get
- Clear line context: throughput, constraints, station flow.
- What we built: checks, workflows, and integrations.
- Outcomes: metrics you can map to your ROI model.
Typical deliverables
- Vision inspection recipes with change control.
- Unit-level genealogy (serial → evidence → decisions).
- Operator guidance with verification gates.
How teams use it
- Containment: identify affected units fast.
- Audit: show evidence without digging for files.
- Prevention: trend top defect modes and fix upstream.
Case studies
Browse 15 anonymized deployments. Expand any card for line context, approach, deliverables, and integrations.
Electronics Assembly
Traceability for mixed-model lines
Captured images, scans, and torque evidence per build to reduce recalls and speed containment.
TraceabilityOperator GuidanceAnalytics
Containment time-62%
Warranty claims-28%
Changeovers12 min → 4 min
Automotive
Torque-controlled assembly for critical components
Closed-loop torque verification + full-step video evidence to eliminate loose-fastener risk and speed investigations.
Operator GuidanceTraceabilityAnalytics
Torque-related defects-63%
Rework time-41%
Investigation time3 hours → 12 min
Automotive
Operator handling mistake visibility with 2D code + evidence
Traceability with 2D code reading and quality pictures/video linked to serial number to find operator handling mistakes.
VisionTraceabilityOperator GuidanceAnalytics
Repeat handling errors-49%
Containment scope-37%
Root-cause time1 day → 20 min
Medical Devices
Validated inspection with secure evidence
Validated inspection workflow with tamper-evident records and controlled access for regulated production.
VisionTraceabilitySecurity
Inspection latency45 ms
Data integritySigned + encrypted
Operator training-40%
EV Battery
Label + DMC verification at speed
High-speed label inspection and code verification with immediate defect containment.
VisionTraceability
Downstream discoveries-71%
Scrap-22%
Verification time≤ 120 ms
Food
Lot genealogy for rapid holds
Automated lot-to-case-to-pallet genealogy to isolate risk in minutes, not hours.
TraceabilityAnalytics
Hold identification2 hours → 8 min
Over-containment-55%
Rework trace time-68%
Food
Ingredient-to-product genealogy for faster queries
Linked ingredient components (e.g., sugar lots) to finished products to enable precise, audit-ready queries.
TraceabilityAnalytics
Ingredient query time4 hours → 6 min
Over-containment-43%
Audit responseSame-day
Aerospace Machining
Automated dimensional check with evidence
In-station dimensional verification with evidence capture to reduce manual inspection load.
VisionTraceability
Manual inspection time-46%
NCR response-39%
Evidence completeness100% serialized
Consumer Appliances
Error-proofing for variant-heavy assembly
Guided assembly with verification gates to prevent wrong-part and missed-step defects.
Operator GuidanceTraceability
Wrong-part defects-58%
Functional test failures-33%
Training time-25%
Heavy Equipment
Weld presence verification + rework routing
Vision checks for weld presence/coverage with automated rework routing and audit evidence.
VisionTraceability
Late discovery events-76%
Rework turnaround-41%
False rejects< 0.3%
Pharma Packaging
Serialization verification + reconciliation
End-to-end serialization verification with reconciliation to reduce compliance risk.
VisionTraceabilitySecurity
Reconciliation time-64%
Line stops-29%
Audit readinessAlways-on
Logistics / 3PL
Damage-proof evidence for high-value shipments
Image evidence + scan chain-of-custody to reduce disputes and speed claim resolution.
VisionTraceability
Claim cycle time-48%
Dispute rate-31%
Evidence completion≥ 98%
Plastics / Injection Molding
Defect detection + feedback to reduce scrap
Vision defect detection with rapid feedback loops to stabilize process and cut scrap.
VisionAnalytics
Scrap-19%
Time-to-detect45 min → 6 min
Defect recurrence-27%
Industrial Equipment
Change control visibility for ECNs
“What changed?” traceability to prevent ECO/ECN-driven quality escapes during transitions.
TraceabilityAnalytics
Change-related escapes-44%
Investigation time-57%
Training refresh-21%
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